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Programmable Paper Cutting Machine

 

programmable paper cutting machine

The High Speed Star Make 115 EMC Guillotines ,Paper Cutting Machine is specifically Designed to cut board, Plastics, Aluminum, PVC Film, Wood Veneers, Asbestos board, Emery Cloth, Rubber and Leather as well as other Sheet Material that is to be cut with precision and speed. Robust construction to withstand rugged handling and to ensure smooth operation. 
 

 Salient Features of Fully Automatic Guillotines
1. Programme -The Storage capacity of the programme is 99 programmes and one programme capacity is 99 cuts in this machine. The accuracy of the programme is 0.01 mm 0.001 inch. Conversion from mm to inch fraction is also possible.
2. Label Mode- Single Cut and Multi Cut.
  3. Back Gauge Accuracy Control-Back Gauge Accuracy Control through grinded guide system.
4. Frame Tables and knife holder of graded cast iron.
5. High Grade Material to withstand wear, strain and stress.
6. Adjustable Variable Clamping pressure 300 to 4500 kg.
7. Paper Cutting Guillotines  Drive Gear Box – The worm gear drive has ground worm, need less power than any other conventional drive. The gears are running in oil bath.
8. Paper Cutters:- Latest hydraulic power packed unit. Double pressure cylinder.
9. Precision cutting
10. Extended side tables for stockings.
11.  Air Cushion Table -Helps to move the paper stack very easily.
12. Hydraulic Clamp - The special features of this machine are double clamping pressure and gentle setting of the clamp on the paper to be cut. Hydraulic clamp pressure can infinitely be adjusted to accommodate any type of material.

13. Indication Light-A Beam of light falls across the Knife width, on the paper to be cut without lowering the clamp. This ensures proper cutting.
14. Paper Cutters :- Knife Changing Device: The knife can be changed easily by lift system and safely by a single operator.
15. Photo Electric Safety Guard A set of infra red light beams are projected in front of the cutting zone just above the table to avoid an accident. It gives full protection to the operator.
16. Centrally located greasing points for the total machine. Operation with easy maintenance. Omitting of greasing points can no longer occur.
17. Performance 
More than 1800  press owners in different parts of the world are fully satisfied with the performance of our machine.
 

Standard Accessories and Features of the Paper Cutting Machine are as follows:-
1. Two knives.
2 Two side stock Tables.
 Detailed Description of the Machine:
 
Paper Cutters CNC System Computerized  Cutting Machine
User Friendly Operation
Job programming can be performed through wide touch screen display. Simple icon based operation lets you to operate the machine without difficulty
1. A powerful microprocessor based customized CNC system with double display (LED and Alphanumeric LCD) will be provided in the machine for positioning of back gauge and cut side.
2. Machine will be capable of easy programming.
3. The system will have a self diagnostic facility to detect system faults.
4. Numerical key board will be provided for entry of programme in Paper Cutting Machines
5. Insert and Delete keys will be provided for correcting the programme.
6. Programes will be stored in non-volatile RAM's to eliminate problems due to power failure and battery drain outs.
7. Inch/mm selection on key board will be provided.
8. Side correction features will be provided.
9. Memory protection key for minimum 10 years memory back up will be provided.
10. Feather touch sealed membrane keyboard with key beeper will be provided.
11. Cut and programme facility will be provided.
14. Sheet divide feature will be provided.
15 .Back gauge positions can be checked and corrected if necessary before entering.
16 .Back gauge speed and positioning are electronically controlled in Paper Cutting Machines.
17. Direct access to any cut mark in a sequence.
18.Automatic recall of setups and calibrations from a permanent back-up memory.
Back gauge
The back gauge is precisely positioned by two forward
Speeds for maximum cutting accuracy. If a shift in
cut position is required in the middle of a cutting sequence,
 the fine-adjust knob and the low speed forward button can compensate quickly. The clamping pressure is  adjustable.
 

Two button cutting cycle switch
 

1. It will be possible on the Paper Cutting Machinemachine to make cut only when both the cutting buttons are pressed simultaneously. If either one or both the buttons are released, the machine will stop immediately. This ensures 100% safety to the operator.
Photo electric safety guard
The photo electric safety guard will be provided in the machine for safety purposes of the operators. The photo electric safety circuits will incorporate a self test system.  If anything obstructs the light beams the knife will stop immediately.
 Double stroke prevention
The machine will be provided with unique safety device to prevent double knife strokes i.e. pressing of both cutting buttons continuously will not allow the knife to come down until and unless these buttons are release and pressed again.
Preventing from Mishandling.
The machine will be provided with a key switch on removal of key from the switch the machine will stop immediately. In case of power failure a positive brake system will be provided to ensure that the knife stops instantaneously if in motion.
Simple & safe knife change, knife guides provided with the machine, helps removing of the knife easily avoiding any danger to the operator & provision of positive braking system forces operator to switch off the mains supply while process is carried out, avoiding any chances of accidents.
 

Electro-magnetic clutch 
Electro-magnetic clutch,  requiring little maintenance. Oil leakage as with hydraulic clutches cannot occur
 

 Control Panel
All Functions of the machine will be controlled through a centralized electrical control panel.
Lubrication System
The machine will be lubricated with the help of suitable centralized oil pump. All parts of the machine are thus lubricated. Built-in central lubrication system makes possible fast and simple maintenance for all areas of the cutter. Knife and clamp drive mechanism runs in an oil bath, reducing friction and the frequency of oil changes
Quality performance...
 Heavy-duty knife and clamp drive mechanism provides smooth, uniform cuts even with high stacks or difficult stocks.
 

Paper Cutting Machine Safety
Cut release by a two-hand safety engagement. The downward movement of the knife is immediately stopped when one of the buttons is released. The new self-control safety light barrier operates fully-electronically and is maintenance-free. It is constantly active and subject to a check before each cut. The mechanical safety bolt is an additional feature against double cycling of the knife. All machine functions are permanently monitored. Mal-functions are described on the display. Unacceptable deviations are detected by encoder and limit switches. The machine will be disconnected immediately.
Self-diagnostic safety circuit maximizes operator safety. When any parts which relate operator safety have problem, the safety circuit stops the cutter operation immediately.
STAR high-speed guillotines are put to the most severe testing for quality, safety and design. STAR has developed the optimum safety package - the Star High Security Cutting System (SHSCS) that is standard on all STAR guillotines.
 Technical Specification of STAR 115 EMC are:-
 

Spec \ Model

Star 115 EMC

Cutting Thickness

5 ½ / 14 cm

Cutting Width

115 cm / 45 ¼ "

Cutting Length

115 cm / 45 ¼ "

Front Table Length

26"

Table Height

33"

Total Machine Length

90 "

Total Machine Width

102 "

Total Machine Height

63 "

Total Electrical Supply

7 HP

Main Motor

5 HP

Clamp System

Hydraulic

Back Gauge Motor

1HP

Air Table Motor

1HP

Net Weight  with Photo Electric Guard

4 Ton

Master Key Lock

Yes

Back Gauge Accuracy

.01 mm/.001 inch

Minimum Cut without False Clamp

2 cm

Speed of Cut / Minute

42

Blade Thickness

1/2"

Air Table Equipped

Yes

Number of Programme

99

Number of Cut in each Programme

99

Measuring System 

Alternate in mm, cm & inch

Depth of rear table

45"

Clamp opening with plate

5 1/2"

Clamp opening without plate

5 3/4"

Blade Size

56" x 5" x1/2"

Clamp pressure, variable adjustable

300 kg- 4500 kg

Smallest cut with clamp plate, manual

1.5 cm / 0.5 inch

Fuse for mains supply

yes

Power Clamp operation

Hydraulic

Back Gauge Operation

Automatic

Optical Cutting Line

Yes

Gross Weight

4.5 Ton

Voltage / Frequency Can be made Compatible

3 phase 220 V,50 / 60 Hz   3 phase 220 V,60 Hz

3 phase 380 V,50 Hz   3 phase 400 V,50 Hz

3 phase 415 V,50 Hz

Tool kit:-Two knives ,Two Spanners, One Box Spanner for Knife Change, One Screw Driver, One Oil Can.

© Star Engineering Works Amritsar 2002. All rights reserved.