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Programmable Paper Cutting Machine

The High Speed Star Make 115 EMC Guillotines ,Paper Cutting Machine is specifically
Designed to cut board, Plastics, Aluminum, PVC Film, Wood Veneers,
Asbestos board, Emery Cloth, Rubber and Leather as well as other Sheet
Material that is to be cut with precision and speed. Robust
construction to withstand rugged handling and to ensure smooth
operation.
Salient Features of Fully Automatic Guillotines
1. Programme -The Storage capacity of the programme is 99 programmes
and one programme capacity is 99 cuts in this machine. The accuracy of
the programme is 0.01 mm 0.001 inch. Conversion from mm to inch
fraction is also possible.
2. Label Mode- Single Cut and Multi Cut.
3. Back Gauge Accuracy Control-Back Gauge Accuracy Control through
grinded guide system.
4. Frame Tables and knife holder of graded cast iron.
5. High Grade Material to withstand wear, strain and stress.
6. Adjustable Variable Clamping pressure 300 to 4500 kg.
7. Paper Cutting Guillotines Drive Gear Box – The worm gear drive has ground worm, need less
power than any other conventional drive. The gears are running in oil
bath.
8. Paper Cutters:- Latest hydraulic power packed unit. Double pressure cylinder.
9. Precision cutting
10. Extended side tables for stockings.
11. Air Cushion Table -Helps to move the paper stack very easily.
12. Hydraulic Clamp - The special features of this machine are double
clamping pressure and gentle setting of the clamp on the paper to be
cut. Hydraulic clamp pressure can infinitely be adjusted to
accommodate any type of material.
13. Indication Light-A Beam of light falls across the Knife width, on
the paper to be cut without lowering the clamp. This ensures proper
cutting.
14. Paper Cutters :- Knife Changing Device: The knife can be changed easily by lift
system and safely by a single operator.
15. Photo Electric Safety Guard A set of infra red light beams are
projected in front of the cutting zone just above the table to avoid
an accident. It gives full protection to the operator.
16. Centrally located greasing points for the total machine. Operation
with easy maintenance. Omitting of greasing points can no longer
occur.
17. Performance
More than 1800 press owners in different parts of the world are fully
satisfied with the performance of our machine.
Standard Accessories and Features of the Paper Cutting Machine are as follows:-
1. Two knives.
2 Two side stock Tables.
Detailed Description of the Machine:
Paper Cutters CNC System Computerized Cutting Machine
User Friendly Operation
Job programming can be performed through wide touch screen display.
Simple icon based operation lets you to operate the machine without
difficulty
1. A powerful microprocessor based customized CNC system with double
display (LED and Alphanumeric LCD) will be provided in the machine for
positioning of back gauge and cut side.
2. Machine will be capable of easy programming.
3. The system will have a self diagnostic facility to detect system
faults.
4. Numerical key board will be provided for entry of programme in
Paper Cutting Machines
5. Insert and Delete keys will be provided for correcting the
programme.
6. Programes will be stored in non-volatile RAM's to eliminate
problems due to power failure and battery drain outs.
7. Inch/mm selection on key board will be provided.
8. Side correction features will be provided.
9. Memory protection key for minimum 10 years memory back up will be
provided.
10. Feather touch sealed membrane keyboard with key beeper will be
provided.
11. Cut and programme facility will be provided.
14. Sheet divide feature will be provided.
15 .Back gauge positions can be checked and corrected if necessary
before entering.
16 .Back gauge speed and positioning are electronically controlled
in Paper Cutting Machines.
17. Direct access to any cut mark in a sequence.
18.Automatic recall of setups and calibrations from a permanent
back-up memory.
Back gauge
The back gauge is precisely positioned by two forward
Speeds for maximum cutting accuracy. If a shift in
cut position is required in the middle of a cutting sequence,
the fine-adjust knob and the low speed forward button can compensate
quickly. The clamping pressure is adjustable.
Two button cutting cycle switch
1. It will be possible on the Paper Cutting Machinemachine to make cut only when both the
cutting buttons are pressed simultaneously. If either one or both the
buttons are released, the machine will stop immediately. This ensures
100% safety to the operator.
Photo electric safety guard
The photo electric safety guard will be provided in the machine for
safety purposes of the operators. The photo electric safety circuits
will incorporate a self test system. If anything obstructs the light
beams the knife will stop immediately.
Double stroke prevention
The machine will be provided with unique safety device to prevent
double knife strokes i.e. pressing of both cutting buttons
continuously will not allow the knife to come down until and unless
these buttons are release and pressed again.
Preventing from Mishandling.
The machine will be provided with a key switch on removal of key from
the switch the machine will stop immediately. In case of power failure
a positive brake system will be provided to ensure that the knife
stops instantaneously if in motion.
Simple & safe knife change, knife guides provided with the machine,
helps removing of the knife easily avoiding any danger to the operator
& provision of positive braking system forces operator to switch off
the mains supply while process is carried out, avoiding any chances of
accidents.
Electro-magnetic clutch
Electro-magnetic clutch, requiring little maintenance. Oil leakage as
with hydraulic clutches cannot occur
Control Panel
All Functions of the machine will be controlled through a centralized
electrical control panel.
Lubrication System
The machine will be lubricated with the help of suitable centralized
oil pump. All parts of the machine are thus lubricated. Built-in
central lubrication system makes possible fast and simple maintenance
for all areas of the cutter. Knife and clamp drive mechanism runs in
an oil bath, reducing friction and the frequency of oil changes
Quality performance...
Heavy-duty knife and clamp drive mechanism provides smooth, uniform
cuts even with high stacks or difficult stocks.
Paper Cutting Machine
Safety
Cut release by a two-hand safety engagement. The downward movement of
the knife is immediately stopped when one of the buttons is released.
The new self-control safety light barrier operates
fully-electronically and is maintenance-free. It is constantly active
and subject to a check before each cut. The mechanical safety bolt is
an additional feature against double cycling of the knife. All machine
functions are permanently monitored. Mal-functions are described on
the display. Unacceptable deviations are detected by encoder and limit
switches. The machine will be disconnected immediately.
Self-diagnostic safety circuit maximizes operator safety. When any
parts which relate operator safety have problem, the safety circuit
stops the cutter operation immediately.
STAR high-speed guillotines are put to the most severe testing for
quality, safety and design. STAR has developed the optimum safety
package - the Star High Security Cutting System (SHSCS) that is
standard on all STAR guillotines.
Technical Specification of STAR 115 EMC are:-
|
Spec \ Model |
Star 115 EMC |
|
Cutting Thickness |
5 ½ " / 14 cm |
|
Cutting Width |
115 cm / 45 ¼ " |
|
Cutting Length |
115 cm / 45 ¼ " |
|
Front Table Length |
26" |
|
Table Height |
33" |
|
Total Machine Length |
90 " |
|
Total Machine Width |
102 " |
|
Total Machine Height |
63 " |
|
Total Electrical Supply |
7 HP |
|
Main Motor |
5 HP |
|
Clamp System |
Hydraulic |
|
Back Gauge Motor |
1HP |
|
Air Table Motor |
1HP |
|
Net Weight with Photo Electric Guard |
4 Ton |
|
Master Key Lock |
Yes |
|
Back Gauge Accuracy |
.01 mm/.001 inch |
|
Minimum Cut without False Clamp |
2 cm |
|
Speed of Cut / Minute |
42 |
|
Blade Thickness |
1/2" |
|
Air Table Equipped |
Yes |
|
Number of Programme |
99 |
|
Number of Cut in each Programme |
99 |
|
Measuring System |
Alternate in mm, cm & inch |
|
Depth of rear table |
45" |
|
Clamp opening with plate |
5 1/2" |
|
Clamp opening without plate |
5 3/4" |
|
Blade Size |
56" x 5" x1/2" |
|
Clamp pressure, variable adjustable |
300 kg- 4500 kg |
|
Smallest cut with clamp plate, manual |
1.5 cm / 0.5 inch |
|
Fuse for mains supply |
yes |
|
Power Clamp operation |
Hydraulic |
|
Back Gauge Operation |
Automatic |
|
Optical Cutting Line |
Yes |
|
Gross Weight |
4.5 Ton |
|
Voltage / Frequency Can be made Compatible |
3 phase 220 V,50 / 60 Hz 3 phase 220 V,60 Hz 3 phase 380 V,50 Hz 3 phase 400 V,50 Hz 3 phase 415 V,50 Hz |
Tool kit:-Two knives ,Two Spanners, One Box Spanner for Knife Change, One Screw Driver, One Oil Can.
© Star Engineering Works Amritsar 2002. All rights reserved.